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Fully automatic glue filling machine

  • Single-station desktop automatic glue filling machine

Single-station desktop automatic glue filling machine

  • Overall dimensions: (length * width * height) 900mm * 850mm * 1500mm

    Effective travel: (X*Y*Z) 400mm*400mm*100mm

    Power input: AC220V (170~264V)

    Power output: DC24V 14.6A

    Air source pressure: 0.4-0.6 MPa

    Temperature: 0-40℃

    Pump body: high-precision corrosion-resistant and wear-resistant gear pump/high-precision corrosion-resistant and wear-resistant gear pump.

  • Add WeChat 756466847 to learn more

Single-station desktop automatic glue filling machine.mp4

Single-station split automatic glue dispensing and filling machine, glue dispensing machine usage instructional video.mp4

1.Equipment Features:

The material bucket is equipped with high and low liquid level sensors, which automatically alarms in case of material shortage. It is made of 304 stainless steel. A dynamic mixer is used for forced stirring, ensuring a more uniform mixing effect. The ratio adjustment is easy, allowing operators to easily adjust the required ratio. The dispensing speed, time, and volume can be set, and the glue dispensing volume is stable without leakage. With various optional functions, it can adapt to different glue filling process requirements and can be easily equipped with various automated production equipment to achieve automated production operations, greatly improving production efficiency.

Raw material viscosity range: 1-1,000,000 MPa·s


2.Operating principle:

1. Program programming: You can edit program graphics freely for product glue filling and dispensing;

2. Glue filling method: The glue filling head automatically mixes and dispenses glue;

3. Motion mode: point, line, arc;


3.Parameter table:

Equipment model name

JT-G441 Desktop dual-fluid automatic glue filling machine

way of working

Fully automatic proportioning, quantitative glue dispensing, and dual stepper motor control

control system

PLC+Touch screen (digital input)

Ejection volume range

≥0.8g   To infinite level

A   Metering pump

High-precision, corrosion-resistant, and wear-resistant gear pump

B   Metering pump

High-precision, corrosion-resistant, and wear-resistant gear pump

Spitting accuracy

±1.5%(According to the standard of 10 grams per vomiting volume)

Ratio accuracy

±1.5%(According to the standard of 10 grams per vomiting volume)

Accuracy

±1.5%(According to the standard of 10 grams per vomiting volume)

Glue dispensing speed

0.5 g/s to 50 g/s

Proportion ratio range

100:100 to 500:100 (A: B)

Mixed method

Dynamic mixing

Main agent (agent A)

20L/SUS304/shortage alarm/vacuum/liquid level display

Hardener (B agent)

20L/SUS304/shortage alarm/liquid level display/anti sedimentation constant speed mixing/vacuum

Cleaning agent (C agent)

2L/SUS304/air pressure injection

Metrology Department

Corrosion and wear resistance treatment of metering pumps for main agent and hardener respectively

Adhesive pipeline

Teflon steel wire hose, high pressure resistant, explosion-proof and corrosion-resistant type

Scope of application: This device is suitable for mixing, pouring, and sealing two-component AB adhesive.  


3. Equipment performance characteristics

1. Adaptable to any irregular object glue filling;

2. Large hard disk storage memory capacity, unlimited program storage, no need to reprogram, and the software has regional array, translation and rotation calculation and other functions;

3. The glue volume, glue coating speed, glue dispensing time, and glue stop time can all be set as parameters, the glue output is stable, and there is no glue dripping;

4. The three functions of glue mixing, glue filling and track filling are integrated and fully automatic;

5. Mix on demand to achieve mixing and glue filling, and save glue to the maximum extent;

6. Double barrel design, A glue and B glue are stored separately to ensure that the glue will not solidify after long-term placement;

7. The mixing ratio is adjustable from 1.00:1 to 10.00:1, and static or dynamic mixing is adopted to ensure uniform and sufficient mixing;

8. The unique control system is not affected by air pressure factors, avoiding uneven glue discharge, drawing, bubbles and other phenomena;

9. A variety of glue filling modes can be freely switched, and A can be quantitatively filled separately Glue can be poured into B glue or AB glue in a quantitative manner, or A glue, B glue or AB glue can be poured manually. If there are special requirements, multi-stage quantitative glue pouring mode can be used, and up to five stages of quantitative glue pouring can be performed (the glue output and glue output speed of each stage can be set separately)

10. Equipped with automatic feeding and suction function to save manual feeding time and improve work efficiency;

11. The storage barrel is equipped with a liquid level sensor switch, automatic alarm for insufficient material and full material, and automatic shutdown protection for insufficient material

12. Equipped with glue stirring, optional heating and reserved vacuum degassing function, suitable for different types of pouring processes.

13. Equipped with production counting, single piece timing and operation monitoring alarm function

14. The AB pump pulse coefficient setting wizard function is convenient for adapting to different types of glue from different manufacturers.

15. Reserved card pump detection and flow monitoring functions.

16. Intelligent automatic cleaning function, multiple modes of automatic cleaning methods to adapt to different environments.

17. The anti-curing procedure prevents the equipment from suspending glue filling and causing the glue to harden and block the pipes and valve bodies.

 

4. Applicable glue:

Applicable to two-component glues such as 1:1-10:1 epoxy resin, organic silicone, crystal glue, polyurethane PU glue, etc.


5.Scope of application:

Glue filling machine is widely used in LED lamps, P10 light panels, display screens, LED driver power supplies, waterproof power supplies, modules, mutual inductors, relays, chargers, ballasts, buzze